Design and Simulation of Casting Process Methods
Full time, Permanent role
7.30am – 4.00pm Monday – Thursday & 7.30am – 1.30pm Friday
£45,000 - £55,000 per annum
Kent
Position Summary:
Supporting the development and optimisation of manufacturing processes, ensuring high-quality products, reduced scrap, and improved yield. This role supports NPI, coordinates simulation
and metrology activities, drives process standardisation, and leads continuous improvement initiatives to enhance productivity and reduce manufacturing costs.
Methods Engineer Qualifications & Experience
* Degree in an engineering discipline
* Experience with CAD Simulation software
* Strong analytical and problem-solving skills.
* Knowledge of metrology, 3D scanning, and virtual assembly techniques.
* Experience with lean manufacturing, continuous improvement, or Six Sigma methodologies
Methods Engineer Key Responsibilities:
* Design and Simulation of Casting Process Methods using MAGMASOFT
* Support New Product Introduction (NPI) activities and validate new production methods.
* Conduct root cause investigations and implement corrective/preventive actions.
* Ensure all processes and testing methods meet customer requirements.
* Promote process standardisation and continuous improvement across the foundry.
* Optimise process control tools to enhance quality, reduce lead time, and lower tooling/manufacturing costs.
* Collaborate with suppliers to introduce advanced technologies and consumables.
* Use simulation software to optimise designs and coordinate related activities.
* Track and reduce scrap; lead yield-improvement and cost-reduction projects.
* Coordinate metrology and 3D scanning/virtual assembly processes for method validation.
Methods Engineer Key Competencies
* Problem Solving: Skilled in root cause analysis, data-driven decision-making, and structured problem-solving.
* Continuous Improvement: Knowledge of lean principles, process optimisation, and waste reduction.
* Quality Focus: Committed to achieving “right first time” results and meeting customer specifications.
* Collaboration & Communication: Effective cross-functional teamwork with engineering, production, quality, and suppliers.
* Analytical Mindset: Ability to interpret process data, correlate scrap trends, and drive targeted improvements.
* Project Management: Capable of coordinating multiple activities, managing timelines, and delivering measurable results.
Benefits/Other
* Attractive opportunities exist for on-going career development and advancement in an organisation that invests strongly in its people, rewards personal commitment and can offer multiple future career pathways.
* Holidays - 25 days holiday plus banks (The company elects to be closed for normal business over the Christmas period a total of 6 days of which 3 are from normal holiday entitlement and 3 are from statutory entitlement)
* Pension - 5%-3%
* Life Assurance - You will be covered by Company’s Life Assurance benefits. The scheme provides for a lumpsum benefit payable on death in service equivalent to 2x pensionable salary.
* Onsite parking
Embracing diversity in all its forms, our client is an equal opportunity employer. They welcome individuals from all walks of life, irrespective of race, gender, age, disability, sexual orientation, religion, or belief.
By applying through Green Folk Recruitment, you consent to share your information with our client for recruitment purposes. We handle your data with care, aligning with our privacy policy for recruitment related activities. Please be informed that all final hiring decisions rests solely with our client. Should you have any inquiries, kindly direct them to Green Folk Recruitment for a transparent and streamlined recruitment experience. Green Folk Ltd is acting as a recruitment agency in relation to this vacancy
Salary description
£45000.00 - £55000.00 per year